How to operate clear cylinder box machine
Operation of clear cylinder box machine:
- Adjust the cylindrical indexing plate with the substrate to the product size specifications, and then install the indexing plate onto the cylindrical closing plate;
- Install the film feeding rubber wheel (configured according to the size of the cylinder);
- Select a suitable pressure plate and install it into the center shaft rod for adjustment (to match the cylinder being made);
- Load the PVC roll material of the produced product onto the feeding rack and pull it to the front end (the rubber wheel cannot be adjusted too tightly, just lightly press the film, and the gap on both sides should be consistent);
- Adjust the guide wheel to form a natural circular arc on the PVC sheet;
- Adjust the cutting blade to the appropriate position;
- Lock the film feeding rubber wheel (do not tighten vigorously, just tighten slightly);
The above seven steps have been completed, and the production front-end work has been completed; Next, turn on the power switch, heating switch, and feeding switch (the three switches can be independently controlled). When the temperature is heated to the preset temperature, raise the heating plate to the cylinder edge position, adjust the glue, and set the length of the cylinder, feeding speed, quantity, and cutting time (the cutting time should not be less than 0.36 seconds) in the human-machine interface (touch screen) to start production. In addition, there are two modes of operation in the clear cylinder box machine interface (touch screen): automatic and manual. The control panel is also equipped with an automatic/manual operating system, which can be selected by the customer. In the automatic operation interface, there is a system parameter where you can choose electric eye positioning (with more accurate length). When using electric eye positioning, take out the photoelectric switch and install it on the clear cylinder box machine head electric eye pole, and adjust the length.
- Adhesive free ultrasonic welding
Firstly, adjust the height of the clear cylinder box machine mold to the diameter of the product being made; Raise the vibration generator to a distance of 3-4mm from the mold and connect it well; Turn on the operation switch and ultrasonic power switch in the touch screen. Other operating methods are the same as above. (When ultrasonic welding, the speed is not easy to be too fast, the ultrasonic vibration power does not exceed second gear, and the feeding speed is also matched with second gear.)
Maintenance:
- Before starting up, please check if the power connection is normal;
- This machine is used for the production and processing of PVC cylinders. The adhesive used is corrosive. Please do not drip it onto the electrical appliances and surfaces of the control box;
- The surface of this clear cylinder box machine spare parts is treated with electroplating, and rust inhibitors need to be frequently used to ensure the integrity of the surface;
- When resuming production after a pause, please pay attention to whether the glue level is stuck. If so, please remove it to reduce damage to the front rubber wheel when suddenly subjected to force.